VICOTE™ 701, 702, 703, 704, 705 Powder Coatings VICOTE™ is the brand name for VICTREX™ PEEK polymer-based coatings. VICOTE Coatings are only available through Victrex or its preferred coater network. Contact Victrex for further details. PROPERTIES VICOTE 701-705 grades are specially developed powder coatings. They are available in various average particle sizes from 10 - 50 microns. The powders are off-white in color and are available in various melt viscosities depending on the film thickness and level of melt flow required. Typical film thicknesses range from < 100 microns up to 500 microns. Film thicknesses above 1 mm are possible by building up the coating thickness by the hot flocking technique. Like other non-coating grades of VICTREX PEEK polymer, VICOTE Coatings are thermoplastic in nature and exhibit flow above the melt temperature. When processed using the correct guidelines, the coatings will exhibit the excellent properties that VICTREX PEEK polymer is renowned for. - High continuous use temperature of 260°C - Excellent wear, abrasion and cut through resistance at these high temperatures - Excellent chemical and radiation resistance - Low level of extractables - Hydrolysis resistant - Inherently flame retardant SUBSTRATES AND PREPARATION VICOTE coatings can be applied to most ferrous and non-ferrous metals. A primer is not required. - Cast metals need to be de-gassed in an oven to prevent pin holes in the coating surface. Aluminium may be coated. However, the mechanical properties of the Aluminium will be affected at VICOTE coatings processing temperatures. - Substrates should be free from grease, oils and corrosion prior to coating. Solvent degreasing and grit blasting with Aluminium Oxide with final solvent wash should ensure a suitable surface for coating. Note: phosphate pretreated substrates are not recommended for VICOTE coating grades as the high processing temperatures required for processing can result in delamination of the coating. PROCESSING Conventional electrostatic spray equipment is suitable for VICOTE coating products. Ovens should be capable of attaining up to 450°C. For general processing information consult the VICOTE powder coating guide. - By following the processing guide, smooth coatings should be achievable. VICOTE materials are semi-crystalline thermoplastics, and as with all these types of products, shrinkage will take place when the coating cools. Depending on the mass of the substrate, coating thickness and rate of cooling will determine the amount of shrinkage. - Normally processed and cooled coatings should result in crystalline coatings, which should not require further post processing treatment. However, an increase in crystallinity may enhance certain properties such as wear and scratch resistance. To anneal the coating, the part should be placed in an air circulating oven and the temperature raised at 10°C per minute to 250°C and held at that temperature for 30 minutes to 1 hour. - With coated parts that are subject to a high service temperature, it may be beneficial to anneal the parts at 10°C above the maximum service temperature to prevent further volume change of the coating. Note: The colour of the final coating when using VICOTE 700 series natural resins may depend on the substrate. For example, if a thin VICOTE Coating is applied, the processing temperatures will turn some steels blue and may impart a blue/grey colour to the final VICOTE Coating. STORAGE AND HANDLING CONSIDERATIONS - VICOTE boxes should be stored in a clean dry environment and should not be stored with the lids and internal liner opened as this may result in airborne dust contaminating the product, which could cause coating defects. - VICOTE Powder Coatings are packed in 10kg strong cardboard boxes with the VICOTE logo on the outside. Smaller quantities are available on request. - The powders have an indefinite storage life if the powder is kept sealed in its original box. - Drying the powders at 150°C for 3 hours or 120°C overnight is recommended before use. SAFETY PRECAUTIONS - Before applying VICOTE Powder Coatings, read the appropriate Material Safety Data Sheet (MSDS) and the processing guide, available from Victrex. - VICOTE natural coating resins should only be applied using suitable local exhaust ventilation system. - Care should be taken not to inhale dust, vapors and fumes evolved during processing. - VICOTE Coatings must only be applied and processed where Local Extract Ventilation (LEV) is available. - Washing of hands and good housekeeping are a prerequisite before handling these products. Note: these products are not for human implantation.

VICOTE™ 705Blk (Black) Powder Coatings VICOTE is the brand name for the Victrex range of powder coating resins. The VICOTE range of VICTREX® PEEK polymer is only available through Victrex or its preferred coater network. Contact Victrex for further details. PROPERTIES VICOTE 705Blk is a black pigmented version of the 705 grade. This grade has a nominal particle size of ~ 50 microns. The powder is dark grey in colour and is a low melt viscosity grade for lower film builds. Typical film thicknesses range from 50 - 80 microns. The final coating takes on a dark gun metal grey colour after stoving. VICOTE Coatings, like other noncoating grades of VICTREX PEEK polymer, are thermoplastic in nature and exhibit flow above the melt temperature. When processed using the correct guidelines the coatings will exhibit the excellent properties that VICTREX PEEK polymer is renowned for. Typical properties are high continuous use temperature of 260°C, excellent wear, abrasion and cut through resistance at these high temperatures combined with excellent chemical and radiation resistance. VICOTE Coatings have a low level of extractables and are hydrolysis resistant and inherently flame retardant. SUBSTRATES AND PREPARATION VICOTE Coatings can be applied to most ferrous and non ferrous metals. A primer is not required. Cast metals need to be de-gassed in an oven to prevent pin holes in the coating surface. Aluminium may be coated however the mechanical properties of the metal will be affected at the VICOTE Coating processing temperatures. Substrates should be free from grease, oils and corrosion prior to coating. Solvent de-greasing and grit blasting with aluminium oxide with final solvent wash should ensure a suitable surface for coating. Note: phosphate pre-treated substrates are not recommended for VICOTE Coating grades as the high processing temperatures required for processing can result in de-lamination of the coating. PROCESSING Conventional electrostatic spray equipment is suitable for VICOTE Coatings. Ovens should be capable of attaining up to 450°C. For general processing information consult the VICOTE powder coating guides. By following the processing guide smooth coatings should be achievable. Because VICOTE Coatings are semi crystalline thermoplastics as with all these types of products shrinkage will take place when the coating cools. Depending on the mass of the substrate, coating thickness and rate of cooling will determine the amount of shrinkage. Normally processed and cooled coatings should result in crystalline coatings which should not require further post processing treatment. However an increase in crystallinity may enhance certain properties such as wear and scratch resistance. To anneal the coating the part should be placed in an air circulating oven and the temperature raised at 10°C per minute to 250°C and held at that temperature for 30 minutes to 1 hour. With coated parts that are subject to a high service temperature it may be beneficial to anneal the parts at 10°C above the maximum service temperature to prevent further volume change of the coating. Note: The colour of the final coating when using VICOTE 705Blk may depend on the substrate. For example, if a very thin coating is applied the processing temperatures will affect the colour of the steel which in turn could influence the final colour of the coating. STORAGE AND HANDLING CONSIDERATIONS VICOTE boxes should be stored in a clean dry environment and should not be stored with the lids and internal liner opened as this may result in airborne dust contaminating the product, which could cause coating defects. VICOTE Coatings are packed in 10kg strong cardboard boxes with the VICOTE logo on the outside. Smaller quantities are available on request. The powders have an indefinite storage life if the powder is kept sealed in its original box. Drying of the powders at 150°C for 3 hours or 120°C overnight is recommended before use. SAFETY PRECAUTIONS Before applying VICOTE Coatings, read the appropriate Material Safety Data Sheet (MSDS) and the processing guide, available from Victrex plc. VICOTE Coatings should be only applied using suitable local exhaust ventilation system. Care should be taken not to inhale dust, vapour and fumes evolved during processing. VICOTE Coatings must only be applied and processed where Local Extract Ventilation (LEV) is available. Washing of hands and good housekeeping are a pre requisite before handling these products. Note: these products are not for human implantation.

High performance thermoplastic material, PolyArylEtherKetone (PAEK), semi crystalline, filament for Additive Manufacture by filament fusion and other melt extrusion 3D printing processes. Colour natural/beige. Additive manufacturing processing. Filament Fusion printed parts, to achieve improved printed part strength and printability compared to PEEK polymer on most machines. For use in higher temperature applications and chemically aggressive environments. Low outgassing, suitable for sterilisation. Not suitable for medical implant applications. Product supplied vacuum packed with desiccant and dry when produced. Drying before use is recommended.

High performance thermoplastic material, PolyEtherEtherKetone (PEEK), semi crystalline, filament for Additive Manufacture by filament fusion and other melt extrusion 3D printing processes. Colour natural/beige. Additive manufacturing processing. Filament Fusion printed parts. For use in high temperature applications and chemically aggressive environments. Low outgassing, suitable for sterilisation. Not suitable for medical implant applications. Product supplied vacuum packed with desiccant and dry when produced. Drying before use is recommended. This product is based on VICTREX 450G™ Polymer.

High performance thermoplastic material, unreinforced PolyEtherEtherKetone (PEEK), semi crystalline, granules for injection moulding and extrusion, colour natural. Applications at very low temperatures. Wear and erosion resistant and chemically resistant to aggressive environments

High performance thermoplastic PAEK polymer micro-granules for injection and compression moulding and extrusion. Suitable for dynamic sealing applications at very low temperatures. Colour: Green.

High performance Food Grade thermoplastic material, unreinforced PolyEtherEtherKetone (PEEK), semi crystalline, granules for injection moulding, colour natural/beige (100) and black (101). The VICTREX FG™ 100 family of materials is intended for applications needing mechanical properties at ambient and elevated temperatures along with long-term creep resistance, point and edge retention and low coefficient of thermal expansion for metal replacement. Chemically resistant to aggressive environments, suitable for sterilisation.

High performance Food Grade thermoplastic material, glass fiber reinforced PolyEtherEtherKetone (PEEK), semi crystalline, granules for injection moulding, colour natural/beige (120) and black (121). The VICTREX FG™ 100 family of materials is intended for applications needing mechanical properties at ambient and elevated temperatures along with long-term creep resistance, point and edge retention and low coefficient of thermal expansion for metal replacement. Chemically resistant to aggressive environments, suitable for sterilisation.

High performance Food Grade thermoplastic material, carbon fiber reinforced PolyEtherEtherKetone (PEEK), semi crystalline, granules for injection moulding, colour black. The VICTREX FG™ 100 family of materials is intended for applications needing mechanical properties at ambient and elevated temperatures along with long-term creep resistance, point and edge retention and low coefficient of thermal expansion for metal replacement. Chemically resistant to aggressive environments, suitable for sterilisation.

High performance Food Grade thermoplastic material, unreinforced PolyEtherEtherKetone (PEEK), semi crystalline, granules for injection moulding and extrusion, colour natural/beige (200) and black (201). The VICTREX FG™ 200 family of materials is intended for applications needing toughness and ductility from sub-ambient to elevated temperatures along with long-term fatigue resistance and low coefficient of thermal expansion for metal replacement. Chemically resistant to aggressive environments, suitable for sterilisation.

High performance Food Grade thermoplastic material, carbon fiber reinforced PolyEtherEtherKetone (PEEK), semi crystalline, granules for injection moulding and extrusion, colour black. The VICTREX FG™ 200 family of materials is intended for applications needing toughness and ductility from sub-ambient to elevated temperatures along with long-term fatigue resistance and low coefficient of thermal expansion for metal replacement. Chemically resistant to aggressive environments, suitable for sterilisation.

High performance Food Grade thermoplastic material, filled PolyEtherEtherKetone (PEEK), semi crystalline, granules for injection moulding and extrusion, colour black. The VICTREX FG™ 300 family of materials is intended for applications needing wear and abrasion resistance for bearing and wear service and low coefficient of thermal expansion for metal replacement. Chemically resistant to aggressive environments, suitable for sterilisation.

High performance thermoplastic material, unreinforced PolyEtherEtherKetone (PEEK), semi crystalline, fine powder for composite manufacture, easy flow, FDA food contact compliant, colour natural. Applications for higher strength in a static system. Low coefficient of thermal expansion. Chemically resistant to aggressive environments, suitable for sterilisation for medical and food contact applications

High performance thermoplastic material, 30% carbon fibre reinforced PolyEtherKetone (PEK), semi crystalline, granules for injection moulding, standard flow, colour black. Higher temperature applications for higher strength and stiffness in a static or dynamic system. Excellent wear resistance, low coefficient of friction, low coefficient of thermal expansion. Chemically resistant to aggressive environments.

High performance thermoplastic material, 30% glass fibre reinforced PolyEtherKetone (PEK), semi crystalline, granules for injection moulding, standard flow, colour natural/beige. Higher temperature applications where higher strength in a static system is required. Low coefficient of thermal expansion. Chemically resistant to aggressive environments, suitable for sterilisation for medical and food contact applications.

High performance thermoplastic material, unreinforced PolyEtherKetone (PEK), semi crystalline, depth filtered granules for injection moulding, easy flow, colour natural/beige. Applications for high strength and stiffness as well as good ductility at higher temperatures. Chemically resistant to aggressive environments, suitable for sterilsation for medical and food contact applications.

High performance thermoplastic material, unreinforced PolyEtherKetone (PEK), semi crystalline, depth filtered granules for injection moulding, low flow, colour natural/beige. Applications for high strength and stiffness as well as good ductility at higher temperatures. Chemically resistant to aggressive environments, suitable for sterilisation for medical and food contact applications.

High performance thermoplastic material, unreinforced PolyEtherKetone (PEK), semi crystalline, coarse powder for extrusion compounding, easy flow, colour natural.

High performance thermoplastic material, unreinforced PolyEtherKetone (PEK), semi crystalline, fine powder for compression moulding, easy flow, colour natural.

High performance thermoplastic material, unreinforced PolyEtherKetone (PEK), semi crystalline, coarse powder for extrusion compounding, low flow, colour natural.

High performance thermoplastic material, unreinforced PolyEtherKetone (PEK), semi crystalline, fine powder for compression moulding, low flow, colour natural.

High performance thermoplastic material, 30% carbon fibre reinforced PolyEtherKetoneEtherKetoneKetone (PEKEKK), semi crystalline, granules for injection moulding, standard flow, colour black. Applications for higher strength and stiffness at elevated temperatures in a static or dynamic system. Excellent wear resistance, low coefficient of friction, low coefficient of thermal expansion. Chemically resistant to aggressive environments.

High performance thermoplastic material, 30% glass fibre reinforced PolyEtherKetoneEtherKetoneKetone (PEKEKK), semi crystalline, granules for injection moulding, standard flow, colour natural/beige. Applications for higher strength and stiffness at elevated temperatures. Low coefficient of thermal expansion. Chemically resistant to aggressive environments.

High performance thermoplastic material, unreinforced PolyEtherKetoneEtherKetoneKetone (PEKEKK), semi crystalline, depth filtered granules for injection moulding, standard flow, colour natural/beige. Applications for high strength and stiffness as well as good ductility at higher temperatures. Chemically resistant to aggressive environments.

High performance thermoplastic material, unreinforced PolyEtherKetoneEtherKetoneKetone (PEKEKK), semi crystalline, coarse powder for extrusion compounding, low flow, colour natural.

High performance thermoplastic material, PolyArylEtherKetone (PAEK), reinforced with wear additives, semi crystalline, granules for injection moulding, easy flow, colour black. WG101 does not contain polytetrafluoroethylene (PTFE) or other halogenated additives or talc. Tribological applications with thin cross sections or long flow lengths, with higher strength and stiffness. Excellent wear resistance, very low coefficient of friction and low coefficient of thermal expansion. Chemically resistant to aggressive environments.

High performance thermoplastic material, PolyArylEtherKetone (PAEK), semi crystalline, granules for injection moulding, standard flow, reinforced with wear additives, colour black. WG102 does not contain polytetrafluoroethylene (PTFE) or other halogenated additives or talc. Higher temperature tribological applications for high strength and stiffness. Excellent wear resistance, low coefficient of friction, low coefficient of thermal expansion. Chemically resistant to aggressive environments.

High performance thermoplastic material, 30% carbon fibre reinforced PolyEtherEtherKetone (PEEK), semi crystalline, granules for injection moulding, easy flow, colour black. Complex geometries with thin cross sections or long flow length where higher strength in a static or dynamic system is required. Excellent wear resistance, low coefficient of friction, low coefficient of thermal expansion. Chemically resistant to aggressive environments.

High performance thermoplastic material, 30% reinforced with carbon fibre / graphite / PTFE PolyEtherEtherKetone (PEEK), semi crystalline, granules for injection moulding, easy flow, colour black. Tribological applications with thin cross sections or long flow lengths for high strength. Excellent wear resistance, very low coefficient of friction, low coefficient of thermal expansion. Chemically resistant to aggressive environments.

High performance thermoplastic material, 30% reinforced with carbon fibre / PTFE PolyEtherEtherKetone (PEEK), semi crystalline, granules for injection moulding, easy flow, colour black. Tribological applications with thin cross sections or long flow lengths for high strength. Excellent wear resistance, very low coefficient of friction, low coefficient of thermal expansion. Chemically resistant to aggressive environments.

High performance thermoplastic material, unreinforced PolyEtherEtherKetone (PEEK), semi crystalline, depth filtered granules for injection moulding, easy flow, colour natural/beige. Typical Application Areas Complex geometries with thin cross sections or long flow lengths, for high strength and stiffness as well as good ductility. Chemically resistant to aggressive environments. Suitable for steam sterilisation. Further information is available on request.

High performance thermoplastic material, unreinforced PolyEtherEtherKetone (PEEK), semi crystalline, granules for injection moulding, easy flow, colour black. Complex geometries with thin cross sections or long flow lengths, for high strength and stiffness as well as good ductility. Chemically resistant to aggressive environments. Suitable for steam sterilisation. Further information is available on request.

High performance thermoplastic material, 15% glass fibre reinforced PolyEtherEtherKetone (PEEK), semi crystalline, granules for injection moulding, very easy flow, colour natural/beige. Complex geometries with thin cross sections or long flow lengths where good strength in a static system is required. Low coefficient of thermal expansion. Chemically resistant to aggressive environments, suitable for sterilization for medical and food contact applications.

High performance thermoplastic material, 20% glass fibre reinforced PolyEtherEtherKetone (PEEK), semi crystalline, granules for injection moulding, very easy flow, colour natural/beige. Complex geometries with thin cross sections or long flow lengths where good strength in a static system is required. Low coefficient of thermal expansion. Chemically resistant to aggressive environments, suitable for sterilization for medical and food contact applications.

High performance thermoplastic material, 30% glass fibre reinforced PolyEtherEtherKetone (PEEK), semi crystalline, granules for injection moulding, easy flow, colour black. Complex geometries with thin cross sections or long flow lengths where higher strength in a static system is required. Low coefficient of thermal expansion. Chemically resistant to aggressive environments, suitable for sterilization for medical and food contact applications.

High performance thermoplastic material, 30% glass fibre reinforced PolyEtherEtherKetone (PEEK), semi crystalline, granules for injection moulding, easy flow, colour natural/beige. Complex geometries with thin cross sections or long flow lengths where higher strength in a static system is required. Low coefficient of thermal expansion. Chemically resistant to aggressive environments, suitable for sterilization for medical and food contact applications.

High performance thermoplastic material, unreinforced PolyEtherEtherKetone (PEEK), semi crystalline, coarse powder for extrusion compounding, easy flow, colour natural.

High performance thermoplastic material, unreinforced PolyEtherEtherKetone (PEEK), semi crystalline, fine powder for compression moulding, easy flow, colour natural.

High performance thermoplastic material, unreinforced PolyEtherEtherKetone (PEEK), semi crystalline, fine powder for composite manufacture, easy flow, colour natural.

High performance thermoplastic material, unreinforced PolyEtherEtherKetone (PEEK), semi crystalline, fine powder for compression moulding, easy flow, colour natural.