Prospector

Polyimide (PI): Torlon®

Product Availability Product Description
Torlon® 4000T Africa & Middle East
Torlon® 4000T is a neat resin polyamide-imide (PAI) coarse powder designed for compounding with other polymers and specialty additives. It is the base resin utilized in all Torlon injection molded compounds. Its powder form enables designers to enhance custom compounds and specialty applications with the well-known properties of Torlon polyamide-imide, from its unstoppable performance under extreme conditions to excellent resistance against wear, creep and chemicals. A fine-particle powder version, Torlon® 4000TF, is also available, which is particularly well suited for compression molded parts. A water soluable analog of Torlon® 4000T is available as Torlon® AI-50. Torlon® 4000T has been shown to be useful in blends with polyphenylsulfone (PPSU), polyethersulfone (PES), polysulfone (PSU), polyetheretherketone (PEEK), high-temperature sulfone resins, self-reinforced polyphenylene, polybenzimidizole (PBI), polyimide (PI), polyetherimide (PEI), and polyphenylene sulfide (PPS). Besides blending with other polymers to enhance properties, Torlon® 4000T powder may be compounded with a wide variety of performance fillers, reinforcements, specialty additives and colorants to meet the desired need. The resultant compound may then be injection molded or extruded into film, shapes or fiber. In addition to molded components, Torlon® PAI powders are suitable for use in other high performance forms. For example, these powders are soluble in dipolar aprotic solvents such as N-methyl pyrrolidone (NMP), dimethylacetamide (DMAC), dimethylsulfoxide (DMSO) and dimethylformamide (DMF). Solutions of these systems can be sprayed into coatings, cast into films, spun into fibers and cast or spun into specialty membranes. High strength, high temperature capable adhesives can be also formulated from Torlon® PAI powders. Torlon® PAI powders may be incorporated into epoxy and other thermoset systems to provide additional strength, ductility and heat resistance. Torlon® 4000T powders are available in 3 viscosity grades, which are defined by the inherent viscosity (IV) ranges shown in the accompanying data. - Low viscosity: 4000T-LV - Medium viscosity: 4000T-MV - High viscosity: 4000T-HV
Torlon® 4000TF Africa & Middle East
Torlon 4000TF is a neat resin polyamide-imide (PAI) fine powder designed for compounding with other polymers and specialty additives. It is the base resin utilized in all Torlon injection molded compounds. Its powder form enables designers to enhance custom compounds and specialty applications with the well-known properties of Torlon polyamide-imide, from its unstoppable performance under extreme conditions to excellent resistance against wear, creep and chemicals. Torlon® 4000TF is a fine-particle powder suitable for compression molded parts. It has a maximum particle size of 150 µm with 95% less than 75 µm. The majority of material is the range of 30-40 µm. The IV for this grade is greater than 0.50, the typical range is 0.50-0.65. A coarse-particle powder version, Torlon® 4000T, is also available. A water soluable analog of Torlon® 4000T is available as Torlon AI-50. The strength and wear properties of compression molded compounds can be uniquely improved through addition of Torlon® 4000TF powder. Polytetrafluoroethylene (PTFE) and related fluoropolymer compounds show higher strength, greatly reduced creep behavior and better performance in wear-resistant applications, when Torlon® 4000TF is added. Torlon® 4000TF serves as a high temperature, high performance matrix binder for other diverse compression molded parts such as clutches, brake pads and their components, fused metal powders and thermoplastic magnets. The fine powder also may be used in thermal spray processes such as flame spray and high-velocity oxyfuel (HVOF) spray techniques. In addition to molded components, Torlon® PAI powders are suitable for use in other high performance forms. For example, these powders are soluble in dipolar aprotic solvents such as N-methyl pyrrolidone (NMP), dimethylacetamide (DMAC), dimethylsulfoxide (DMSO) and dimethylformamide (DMF). Solutions of these systems can be sprayed into coatings, cast into films, spun into fibers and cast or spun into specialty membranes. High strength, high temperature capable adhesives can be also formulated from Torlon® PAI powders. Torlon® PAI powders may be incorporated into epoxy and other thermoset systems to provide additional strength, ductility and heat resistance.
Torlon® 4200 Africa & Middle East
Torlon® 4200 is an unreinforced, unpigmented grade of polyamide-imide (PAI) resin for extrusion. This grade is designed for applications in the semiconductor industry which cannot tolerate particulates such as metals or inorganic particles migrating from the polymer. Torlon® 4200 has the best impact resistance and greatest elongation of all the Torlon® grades. Torlon® PAI has the highest strength and stiffness of any thermoplastic up to 275°C (525°F). It has outstanding resistance to wear, creep, and chemicals. - High Flow: Torlon® 4200 EXT
Torlon® 4203L Africa & Middle East
Torlon® 4203L is an unreinforced, lubricated, pigmented grade of polyamide-imide (PAI) resin. It has the best impact resistance and greatest elongation of all the Torlon® grades. Torlon® PAI has the highest strength and stiffness of any thermoplastic up to 275°C (525°F). It has outstanding resistance to wear, creep, and chemicals. Torlon® 4203L resin offers outstanding electrical properties, which makes it ideal for high performance parts such as connectors, switches and relays. In addition Torlon® 4203L polyamide-imide can be used in applications such as thrust washers, spline liners, valve seats, bushings, bearings, wear rings, cams and other applications requiring strength at high temperature and resistance to wear. - High Flow: Torlon® 4203L-HF - Low Flow: Torlon® 4203L-LF
Torlon® 4275 Africa & Middle East
Torlon® 4275 is a wear-resistant grade of polyamide-imide (PAI). This grade offers an excellent balance of mechanical properties and wear resistance. It offers high tensile strength and modulus with a low coefficient of friction and outstanding wear resistance at both high velocity and high pressure conditions. Torlon® PAI has the highest strength and stiffness of any thermoplastic up to 275°C (525°F). It has outstanding resistance to wear, creep and chemicals. Potential applications for Torlon® 4275 polyamide-imide include thrust washers, spline liners, valve seats, bushings, bearings, wear rings, cams and other applications requiring strength at high temperature and resistance to wear.
Torlon® 4301 Africa & Middle East
Torlon® 4301 is a wear-resistant grade of polyamide-imide (PAI) resin. It has a good balance of mechanical properties and wear resistance. It offers high flexural and compressive strength with a low coefficient of friction and outstanding wear resistance at both high velocity and high pressure conditions. Torlon® PAI has the highest strength and stiffness of any thermoplastic up to 275°C (525°F). It has outstanding resistance to wear, creep, and chemicals. Potential applications for Torlon® 4301 polyamide-imide include thrust washers, spline liners, valve seats, bushings, bearings, wear rings, cams and other applications requiring strength at high temperature and resistance to wear. Injection Molding Grades: - High Flow: Torlon® 4301 HF - Low Flow: Torlon® 4301 LF - Low Flow Small Pellets: Torlon® 4301 LFSP Extrustion Grades: - High Flow: Torlon® 4301-EXT - Higher Flow: Torlon® 4301-HQ
Torlon® 4435 Africa & Middle East
Torlon® 4435 is a polyamide-imide resin specifically designed to provide exceptionally low wear performance in non-lubricated applications even at high pressure and velocity (PV) conditions. Not only is Torlon® 4435 particularly suited to applications where lubrication is impossible or undesirable, it provides an additional margin of safety for lubricated systems in the event that lubrication is lost. The impressive flexural and compressive stiffness from cryogenic to elevated temperatures allows it to be used for demanding load-bearing applications. The low coefficient of thermal expansion provides the ability to meet close tolerances over a wide temperature range. Due to its electrically dissipative property, this grade may also be considered for anti-static functions. Specific applications where Torlon® 4435 may be used are thrust washers, seal rings, sliding vanes, bobbins, bushings, clutch rollers and pistons. The resin can be injection molded into complex shapes. - High flow: Torlon® 4435-HF
Torlon® 4630 Africa & Middle East
Torlon® 4630 is an injection-moldable, wear-resistant grade of polyamide-imide (PAI), that has been formulated to give outstanding wear resistantance in non-lubricated applications. Torlon® PAI has the highest strength and stiffness of any thermoplastic up to 275°C (525°F). It has outstanding resistance to wear, creep and chemicals. Potential applications for Torlon® 4630 polyamide-imide include thrust washers, seal rings, sliding vanes, bobbins, bushings, clutch rollers and pistons.
Torlon® 4645 Africa & Middle East
Torlon® 4645, an injection-moldable, wear-resistant grade of polyamide-imide (PAI), has been formulated to give outstanding wear resistance in lubricated wear applications. Torlon® PAI has the highest strength and stiffness of any thermoplastic up to 275°C (525°F). It has outstanding resistance to wear, creep and chemicals. Potential applications for Torlon® 4645 polyamide-imide include thrust washers, seal rings, sliding vanes, bobbins, bushings, clutch rollers and pistons.
Torlon® 5030 Africa & Middle East
Torlon® 5030 is a 30% glass-fiber reinforced grade of polyamide-imide (PAI) resin. It offers high strength and modulus and exceptional creep resistance. It has thermal expansion characteristics similar to aluminum and therefore excellent dimensional stability. Torlon® PAI has the highest strength and stiffness of any thermoplastic up to 275°C (525°F). It has outstanding resistance to wear, creep and chemicals. The mechanical properties of Torlon® 5030 resin make it a candidate for metal replacement in high temperature, high stress applications. In addition, it offers outstanding electrical properties, which makes it ideal for high performance parts such as connectors, switches and relays. - High Flow: Torlon® 5030-HF - Low Flow: Torlon® 5030-LF - Extrusion Grade: Torlon® 5030-E
Torlon® 7130 Africa & Middle East
Torlon® 7130 is an 30% carbon-fiber reinforced grade of polyamide-imide (PAI) resin. It offers high strength and modulus, exceptional creep resistance, and good fatigue resistance. It has thermal expansion characteristics similar to steel, and therefore excellent dimensional stability. Torlon® PAI has the highest strength and stiffness of any thermoplastic up to 275°C (525°F). It has outstanding resistance to wear, creep, and chemicals. The potential applications for this resin include metal replacement, sliding vanes, aerospace parts, impellors, shrouds, pistons, and housings. It is available in injection molding and extrusion (E) grades.
Torlon® AI-10 LM Africa & Middle East
Torlon® AI-10 LM is a polyamide-imide (PAI) powder developed for the performance coatings industry. It is similar to Torlon® AI-10 in that it is produced using the same monomers and polymerization system. However, the manufacturing process has been optimized to reduce the amount of residual methylene dianiline (MDA) monomer to below the 1000 ppm action level specified in various hazard communication regulations. Torlon® AI-10 LM can be substituted for Torlon® AI-10, without any changes in formulation or process. Coatings based on the Torlon® AI-10 or AI-10 LM polymer yield durable, abrasion resistant, thermally stable films. The resin has superior resistance to organic solvents and a wide array of other commercial and industrial chemicals.
Torlon® AI-10 LS Africa & Middle East
Torlon® AI-10 LS is a polyamide-imide (PAI) powder developed for the performance coatings industry. It is similar to Torlon® AI-10 in that it is produced using the same monomers and polymerization system. However, the manufacturing process has been optimized to reduce the amount of residual methylene dianiline (MDA) monomer to below the 1000 ppm action level specified in various hazard communication regulations and the residual N-methylpyrrolidone (NMP) is less than 1.5%. Torlon® AI-10 LS can be substituted for Torlon® AI-10, without any changes in formulation or process. Coatings based on the Torlon® AI-10 or AI-10 LS polymer yield durable, abrasion resistant, thermally stable films. The resin has superior resistance to organic solvents and a wide array of other commercial and industrial chemicals.
Torlon® AI-10 Africa & Middle East
Torlon® AI-10 is a polyamideimide (PAI) powder developed for the performance coatings industry. As a liquid polymer solution, the resin is incorporated into the formulation of engineered coatings; often as the principal primer, binder, or high temperature adhesive component. As a powder, the resin is used in specialty composites and unique dry spray applications. Coatings based on the Torlon® AI-10 polymer yield durable, abrasion resistant, thermally stable films that do not exhibit unwanted thermoplastic properties. The resin has superior resistance to organic solvents and a wide array of other commercial and industrial chemicals. Outstanding tribological characteristics are afforded both by the resin as well as its unparalleled intra-coat adhesion to fluoropolymers. Coatings based on AI-10 polymer have been shown to be cost effective in electrical/electronic, high temperature decorative and corrosion preventative applications. Magnet wire insulation and protective coatings for printed circuit boards are some of the electrical uses. Industrial applications include primers and decorative topcoats for cookware, appliances and housewares. AI-10 polymer has been combined with fluoropolymers to produce high-performance, low-friction, corrosion-resistant coatings that provide protection to saw blades, gears, carburetor needles and lawn and garden tools. Torlon AI-10 is also used for high-strength, high-temperature adhesives. Excellent bond strengths have been observed with stainless steel, aluminum and titanium alloys and polyimide films. A special grade (called AI-10 LM) has been developed to reduce the amount of residual methylene dianline (MDA) monomer to below the 1000ppm level specified in hazard communication regulations. A water soluable analog of AI-10 (called Torlon® AI-30) is also available.
Torlon® AI-30 LM Africa & Middle East
Torlon® AI-30 LM is a wet polymer granule developed for the performance coatings industry. This polyamide-imide precursor consists of roughly 35% polymer solids, 63% water and 2% NMP. The high acid number of the polymer backbone allows the formulation of aqueous solutions with the addition of an appropriate complexing amine. Aqueous-based solutions made with Torlon® AI-30 LM have inherently low VOCs, which helps end users meet stringent environmental regulations. Coatings based on the Torlon® AI-30 LM polymer yield durable, abrasion-resistant, thermally-stable films. The cured resin has superior resistance to organic solvents and a wide array of other commercial and industrial chemicals. Outstanding tribological characteristics are afforded both by the resin as well as its unparalleled intra-coat adhesion to fluoropolymers. Aqueous-based AI-30 LM polymer coatings offer a sustainable solution for electrical/electronic, high temperature decorative and corrosion preventative applications. In addition, magnet wire insulation and protective coatings for printed circuit boards may be converted from solvent-borne (NMP) polyamide-imide solutions. Industrial applications include primers and decorative topcoats for cookware, appliances and housewares. Aqueous AI-30 LM polymer solutions may be easily combined with aqueous fluoropolymer dispersions to produce sustainable, high-performance, low-friction, corrosion-resistant coatings that provide protection to industrial and automotive parts.
Torlon® AI-30 Africa & Middle East
Torlon® AI-30 is a wet polymer granule developed for the performance coatings industry. This polyamide-imide precursor consists of roughly 35% polymer solids, 63% water and 2% NMP. The high acid number of the polymer backbone allows the formulation of aqueous solutions with the addition of an appropriate complexing amine. Aqueous-based solutions made with Torlon® AI-30 have inherently low VOCs, which helps end users meet stringent environmental regulations. Coatings based on the Torlon® AI-30 polymer yield durable, abrasion-resistant, thermally-stable films. The cured resin has superior resistance to organic solvents and a wide array of other commercial and industrial chemicals. Outstanding tribological characteristics are afforded both by the resin as well as its unparalleled intra-coat adhesion to fluoropolymers. Aqueous-based AI-30 polymer coatings offer a sustainable solution for electrical/electronic, high temperature decorative and corrosion preventative applications. In addition, magnet wire insulation and protective coatings for printed circuit boards may be converted from solvent-borne (NMP) polyamide-imide solutions. Industrial applications include primers and decorative topcoats for cookware, appliances and housewares. Aqueous AI-30 polymer solutions may be easily combined with aqueous fluoropolymer dispersions to produce sustainable, high-performance, low-friction, corrosion-resistant coatings that provide protection to industrial and automotive parts.
Torlon® AI-50 Africa & Middle East
Torlon® AI-50 is a wet polymer granule developed for the performance coatings industry. This polyamide-imide precursor consists of roughly 35% polymer solids, 63% water and 2% NMP. The high acid number of the polymer backbone allows the formulation of aqueous solutions with the addition of an appropriate complexing amine. Aqueous-based solutions made with Torlon® AI-50 have inherently low VOCs, which helps end users meet stringent environmental regulations. Coatings based on the Torlon® AI-50 polymer yield durable, thermally-stable films. The cured resin has superior resistance to organic solvents and a wide array of other commercial and industrial chemicals. Outstanding tribological characteristics are afforded both by the resin as well as its unparalleled intra-coat adhesion to fluoropolymers. Aqueous-based AI-50 polymer coatings offer a sustainable solution for electrical/electronic, high temperature decorative and corrosion preventative applications. In addition, magnet wire insulation and protective coatings for printed circuit boards may be converted from solvent-borne (NMP) polyamide-imide solutions. Industrial applications include primers, adhesives, and wear-resistant protective coatings. Aqueous AI-50 polymer solutions may be easily combined with aqueous fluoropolymer dispersions to produce sustainable, high-performance, low-friction, corrosion-resistant coatings that provide protection to industrial and automotive parts.
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